About Ointment Plant
Owing to the vast assistance from our clients, we are able to manufacture, export and supply The Ointment Plant. These plants are used for making of ointment, cream, lotions, tooth paste and other emulsions and homogenization in different pharmaceutical and cosmetic industries. Tested as per the global industrial standards , these plants contains robust construction, rugged nature, longer functional life, low maintenance and optimum performance. Customized as per the requirements of the clients, The Ointment Plant is available with us at business leading rates.
Features:
- Sturdy construction
- Optimum performance
- Durable
- Longer service life
State-of-the-Art Vessel and Mixing TechnologyOur ointment plant boasts a triple-walled vessel with advanced insulation and electric or steam jacketed heating. The equipments counter-rotating anchor/paddle agitator and a high-speed homogenizer ensure fast, efficient, and uniform mixing. A bottom discharge valve simplifies product removal and transfer, enhancing workflow and cleanliness.
Comprehensive Automation and ControlThe system features a PLC-controlled touch screen panel with IP55/IP65 protection. Automation ranges from fully automatic to semi-automatic, allowing flexibility in operation. Computerized controls streamline processes and provide operators with real-time monitoring and diagnostics, ensuring reliability and ease of use.
Superior Safety and ComplianceSafety is paramount with overload protection, emergency stop, and interlocking mechanisms. The plant meets cGMP, GMP, and FDA standards, making it suitable for regulated environments. CIP and SIP compatibility ensures hygienic processing, further supporting compliance with pharmaceutical and cosmetic manufacturing norms.
FAQs of Ointment Plant:
Q: How does the triple-walled vessel with insulation benefit ointment production?
A: The triple-walled, insulated vessel maintains consistent processing temperatures, improving efficiency and product quality. It minimizes heat loss, ensuring uniform heating or cooling and reducing energy consumption during ointment, cream, or gel manufacturing.
Q: What is the process involved in mixing and homogenizing the ointment?
A: The plant utilizes a counter-rotating agitator (anchor or paddle type) with variable speed and a high-speed homogenizer operating up to 3000 RPM. This combination ensures even mixing and thorough homogenization, resulting in a smooth and consistent product texture suitable for pharmaceutical and cosmetic uses.
Q: When should I use the CIP (Clean-In-Place) system?
A: The automatic cleaning (CIP) system should be operated between production cycles or when switching between different products to maintain hygiene. The CIP-compatible design makes cleaning fast, safe, and compliant with cGMP/GMP/FDA requirements.
Q: Where is this ointment manufacturing plant typically installed?
A: The skid-mounted design enables easy installation in pharmaceutical, cosmetic, and allied production facilities. Dimensions are customizable to fit available space, and the system is suitable for exporters, manufacturers, processors, suppliers, and retailers.
Q: What utility connections are required for operating the ointment plant?
A: To operate the plant, you need connections for steam, water, compressed air, and electricity (220V/380V, three-phase, 50/60 Hz). The power requirement ranges from 8 kW to 20 kW, depending on the model and selected automation level.
Q: How does the system ensure safety during operation?
A: Safety features include electrical overload protection, emergency stop buttons, interlocked access to critical components, and IP55/IP65-rated control panels. These measures protect both the operator and equipment throughout the batch processing period.